Well, yes, hardcoating is another option that can be applied on lots of materials, mild steel too. BUT : With such minimal coat thickness I´d first lap each pushrod perfectly nice with its corresponding adjuster screw and follower cup. Only then send the pushrods to the coater, like Balzers , lots of fascinating coats available. I cannot say what costs you have to expect with only a few parts - Vincent ??
But then I hate shipping parts to any "specialist" and prefer to do all jobs myself if I can - to spare me frustrations.
Also the massive pusrods in steel are weighty and look a bit amateurish. So only tubes would do for me, standard stainless got expansion factor 16 not 18 which is with brass or bronce. No, I love my alu tubes as used in modern BMWs or Horex - at 280 mm length !!
As to girder bushes I had to bend the 1935 Guzzi item after the torque slot on the steel back plate went by the pin, the back side had a big chamfer I did not see. So things turned out dramatic as the Bowden wire was the only means to stop rotation of backplate. 2 seconds later both of us were flat on the road, girder tubes very bent. It was only a test ride for new linings.
Anyway I had Permaglide bushes in the girder and ca. 30 000 km on them - no wear on ss spindles with absolutely no lubrication ever done. But now I decided on IGUS J 3 bushes you can line ream after pressing in. Will most likely outlive me.
Delboy, get a piece of 304 and hammer one end for decent deformation instead of believing "work hardening " religion. I bet you can file the end without any difficulty. Hardness on pushrod ends begins at 50 HRC for me. No chance to achieve this with chrome-nickel types. The types I listed above are sort of stainless but carbon/chrome alloys, no expansion higher than carbon steel. Instead of hardcoating you could have the ends TIG welded with high chrome low wear material and have them ball shape ground on a D-bit grinder (single lip end mill) .
So the spring caps were alu, that might have been the resaon they decided on the very wide taper for collets. So they had less of a risk of getting drawn into caps. But this is no argument for the wire clips plus collets - a nuisance I´d say. I made caps from 7075 to go with the TRW 3 groove design.
Vic
D-bit grinder for ball end adjusters plus cups to go with them - Erik knows . . .