Hello, Has anyone had a damper rod fail at the thread that goes into the top mount? Next question does the new AVO damper have a hydraulic stop at full extension, if not is such a function necessary? John.
Hello John,
The AVO dampers do not have hydraulic stops built in, and I am fairly sure this is also true for Koni and Thornton dampers.
I think it extremely unlikely that a damper rod would fail because of topping out.
I also think any significant topping out would be so uncomfortable (and dangerous if at the front) that the rider would soon take steps to correct the cause, and this would be true even if a hydraulic stop was present.
Turning up the adjustable damping (which mainly effects rebound) would provide an immediate reduction or elimination of topping out.
A broken damper rod is almost certainly due to the rod being forced repeatedly to bend sideways. For example, this could easily happen at the rear if the spacers F57/2 are too short so that F28/1 cannot rotate as the suspension moves. My own bike was perilously close to this, perhaps because of unfortunate tolerances or because of over tightening over the years. I know of one bike that had a standard Vincent damper rod fail at this point on the Isle of Man. Any seized parts would also do it of course!
I have to say I don’t like the way that D8 is locked with a pin through the rod on the original damper. It must weaken the rod considerably. Thread locking compound only for me.
Rob
P.S.
A shorter reply would be that it would have been a nice extra feature to have, but if the suspension is set up correctly, it is not needed.