If been said many times before on here dont expect to see a strong B-TH spark it was shown to me by the developer of the B-TH system under test and I could not see one but I could see the pin hole it burnt through a piece of normal weight paper!
I see...I did not realize the ATD had to be in working order to use the Thorspark., same as on the stock unit. The man who fixes ATD doesn'tCarl
That Sussex conversion is the Thorspark which you have asked about before. It’s a simple module that replaces the magneto points with a pickup to fire an external ignition coil. It still uses the magneto armature as a rotating shaft but the armature no longer creates the spark. also it still uses the ATD to advance the ignition timing as there is no electronic advance. So you will still have the problem of your ATD slipping and not fitting properly and so the Thorspark / Sussex system will not solve your problem.
You have proven the fitting of the ATD is your problem, so the solution is fix / replace the ATD. Unfortunately they are not a simple fix when the taper in the ATD where it mounts on the mag shaft is worn. I fitted a new ATD to my Rapide 10 years ago due to a similar problem and since then I have not needed to alter the ignition timing as it has never moved.
I now recall reading what you've stated about the B-TH..so I'm flummoxed. I re-installed the B-TH yesterday and could not get the bike to start..or pop..and it does show very small sparks when bench tested. Now I'm doubting myself once again. I'm as sure as can be there is nothing wrong with the fuel system. Float level is OK, have new jets, carbsIf been said many times before on here dont expect to see a strong B-TH spark it was shown to me by the developer of the B-TH system under test and I could not see one but I could see the pin hole it burnt through a piece of normal weight paper!
Do you have an extra mag like the ones you have installed...if you did the mods to make them work, someone elseCarl, seems you are one of many bikers struggling with the ATDs when mounting them on the mag. I cannot tell much about them, no working sample at home. But maybe you find that link below helpful, explaining a few matters you observed.
Vic
ATD tricks
I HAVE had it running with the old B-TH. It ran fine for years, then couldn't start..finally got it to fire, rode sevenCarl, I am not sure that I have absorbed everything in this thread but I think that the current situation is as follows. Last time the bike was used it worked perfectly. Nothing was done to it until recently. The BTH has a weak spark and I think that more time spent on that will not be productive. The Lucas mag gives a decent spark but the connection to the ATD is suspect. It seems to me that would be a good place to start to sort things out, one at a time. Once that is sorted and the bike retimed and you are sure that the timing is not slipping when the bike fires then you could try starting it. If it does not start readily then at least you are sure that ii is not the quality of the spark or the timing which is causing trouble.
I do not know the circumstances in which you live or how close you are to any fellow bike enthusiasts, they do not have to know anything about Vincents. Can you find someone to help? What I have in mind it to tow the bike on a quiet road, or take it to the top of a quiet steep hill. Tickle the bike up and prepare it as for kick starting and then either get it towed at about 30mph or run it down the hill till it gets to 30 mph, put it into second gear and let the clutch out quickly. This will spin the engine and keep it spinning until it either starts or it become clear that it will not start. Because either gravity or your friends car is still working the engine will keep turning at a reasonable speed and you can try opening and closing the throttle or the chokes and see if it makes any difference. Make sure both fuel taps are open and that there is plenty of fuel in the tank. If you can organise this and it does not try to fire then report back on here and we can try to think of something other than black magic or a curse on the bike which might be causing these problems.
As I understand it you are a man with both the patience and manual dexterity to build violins. I am sure that you will overcome this and if you had access to a rolling road then I would suggest that but lacking that the tow or steep hill is the best idea I can come up with at the moment.
I've experienced the left-hand, right hand dilemma years ago and learned that all one has to do is PULL the whole unit backwards, screw in the bolt with the left hand thread til you feel it clear the boss, pull it back some more until you feel the right hand threads grip the nose of the mag, and then it screws right on. Easy to say, especially for someone who has two good thumbs (my right thumb DID NOT MOVE for 37 years) and after operations I now have about 50% usage. But I've worked with my hands long enough to know how to use my other fingers, awkward as hell, but I finally get the job done. Thus I CAN get the right hand threads started after fiddling, and can get the ATD onto the shaft as it ought to be, and can get it set...and burp when I see the darn ears won't retract. So I loosen, fiddle, tighten..etc, and when I JUST tighten the bolt with fingers...the ears lock...and I try to feel if there's slop in the unit. There must be. So hopefully an ATD rebuild will solve the issue. Anyhow, if you'd build me a magneto with welding strength spark I'd be happier.When looking at fitting instructions in my link below at bottom page I get the idea that the mistake might come from not holding the central nut plus any washers to go with it closely onto the ATD unit. There is a right hand plus a left hand thread on the ATD and it may happen that by not following the instruction both threads can be in a meshed state and doing the nut up in this state will not get you a seated ATD on its taper. So see that the nut and washers are pressed onto the ATD whenn threading it onto the mag shaft .
Vic
ATD mounting