Erik,
Maughans make their ATD gears from black Acetal (or is it Delrin- I can't remember?). I have purchased some in the last 18 months and so far have no problems.
That said, I like the tufnol ones because they have survived the test of time. However, more recently, there have been some batches of tufnol ones on the market that are dimensionally inaccurate.
I have always used rivets because they too have survived the test of time, they are easily available and there is little space in the ATD application for anything else.
Hope this helps,
Peter B