Commando Clutch Stack Height

Howard

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VOC Member
Hi Kevin. Think we might have hijacked a thread. Thanks for the info, mines only done 21,000 miles and it's going in for new clutch next week (under warranty fortunately).

H
 

Pushrod Twin

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I'm really impressed with the Venhills cables in Featherlight spec. I had a very stiff clutch on my Commando which required 27 pounds of pull measured with a spring gauge. This was with a freshly oiled conventional cable. Just by switching to the Featherlight cable pull was reduced to 15 pounds. Changing the stack height cut the pull even futher, it is now down around 7 pounds, but the cable change was the biggest factor. Stainless cable on teflon is very slippery and, unlike nylon, which has been used as a liner in the past, teflon is not hygroscopic.
One other member used my sketch to order cables from Venhills and they came out fine. He sent Venhills a copy of my sketch as they did not have it on file. He was using the same Thomaselli throttle so everything worked. If a different throttle is used, the free length needed might be different than on the sketch.
Glen
At risk of diverting this to somewhere else, for which I apologise in advance, how do you "change the stack height" of a Commando clutch? I understand that the position of the diaphragm affect the pull on the cable but I wasnt aware that it could be adjusted.
 

Chris Launders

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VOC Member
There are different thickness outer plates available also fitting an extra plain plate may be possible.
I was told to set it with the spring dished in 1mm.

Chris.
 

Pushrod Twin

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Brilliant, thanks for that. I believe that there are some variations in the ramp shape of the lifter at the cable end which can make a difference also, I have a couple but am yet to get to the point of assembly. I have had some concerns about the lever lifting load of the Commando clutch. I recall in the 70's when several of my mates rode them that it was regarded as one of the worst features & they broke cables consistently. This is not unrelated to Vincents, I am about to build my Vincent Twin Comet F5+5AB/1/ with the Commando clutch & box attached. Roy:D
 

Chris Launders

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VOC Member
Yes there are two different ramps, dominator and commando, the dominator one ( distinguished by having two holes in it) is easier but gives slightly less lift. If you look on Norvil site it shows the dominator one. Make sure you fit as oil seal for the pushrod or you will have oil in the clutch all the time Norvil do a clutch nut with one in, I've just fitted one to my Norvin. The clutch still performed impecably but looked messy and flung rubber/oil/ali mix about.
Think about getting diagphram plated or powder coated on the outside to tidy it up unless you have it under a cover.

Chris.
 

Howard

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VOC Member
Hi Kev, apparently the plate was worn out, no sign of anything else. I'd have thought the previous owner was prone to slipping the clutch, but I've now got the log book and it appears to have had 5 owners in 21,000 miles so maybe they all slipped the clutch ???

H
 

redbloke1956

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Non-VOC Member
Hi again Howard, when I changed the clutch on mine it was because of the rear main seal as I mentioned, the bike had about 95,000 Klms on it at the time, apart from the oil the clutch was in perfect nick, hardly worn at all.
The BMW that I sold with 350,000klm was still on original clutch and working perfect, I am surprised with yours.
5 owners in 21,000 miles? Maybe the clutch was not fully engaging or something

Kev
 

Monkeypants

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Non-VOC Member
All I had to do to get the stack height correct was to install a new set of Barnett kevlar linings.
Being a diaphragm type clutch, the Commanso clutch works differently than other multi plate clutches. As the clutch plates wear, the fingers on the diaphragm curl in and become extremely stiff to operate, As they curl in, the actual pressure exerted on the plates increases, so slippage is unlikely, but hard clutch pull is guaranteed.
OldBritts offers a group of surface ground plates to be used in getting the stack height correct. The purchaser receives half a dozen or so steel plates in varying thickness, uses whstever gives the correct height, then sends the extra back only to pay for those used.
The ideal height seem to be with the outer surface of the outer plate flush with the bottom of the circlip groove. This puts the diaphram in a flat position, so the fingers are very easy to work, as is the clutch lever.
 

Monkeypants

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Non-VOC Member
Note that stack height referred to above includes the thickness of the diaphragm.
Dyno Dave, Or Dave Comeau, explains it better. He came up with the first clutch rod seal for the Commando and also does one for Dommies. Without the clutch seal my Dommie clutch would not hold, even when I switched to a Newby belt drive and dry clutch. Actually, ESPECIALLY when I switched to a Newby setup as the dry clutch would not tolerate even a spec of trans gear oil on the plates.
I have been told by those who have used both the Norvil cltuch rod seal and the Dyno Dsve seal, that the DynoDave seal is better, but I do not remember why.
Here is a link to DynoDaves article on the Commando clutch http.atlanticgreen.com/ndnsclutch.htm
 
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