Series A large idler thrust washer

Dinny

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Does anyone know how thick the large idler rear thrust washer is as mine is missing.

Thanks
Mark
 

greg brillus

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Mark I think it is dictated by the oil pump once it is installed, plus if you have a gasket in between or just metal to metal with some sealant. Then from this you can work out how much end float the idler will have.
 

Dinny

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Greg, thanks for the info. My thoughts are that the thrust washer is the correct thickness to align the large idler with the cam/crank gears and then different thicknesses of gasket are used to set up the end float but I could be wrong?
 

A_HRD

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Mark,

I'm glad you asked this question because I needed a reason to go searching for mine which went AWOL...

Like most things with the 'A', the answer isn't so easy. Early Singles - yours, and also mine built Oct-Feb 35/36 - had a 2 piece thrust washer comprising a hard steel ring which fitted partially over the bronze bush flange before fitting the assembly in to the crankcase with a 1 to 2 thou interference fit (heat case first -and ensure oil-hole lines up).

Later singles used a one-piece bush (top of pic) to save all the hassle of the earlier variant. This new bush was made from cast iron and had a thicker top-hat brim at 0.218" (same as the earlier steel piece). Let's face it, I don't really see much input to cause any significant longitudinal thrust from the large idler, so this "production easement" must have seemed more logical. Overall length is 15/16", ID is 0.625", OD is 0.8765". Bob S mentions the later variant in "Ab Initio" - which of course is also widely featured in the imminent new book - Back to 'A' (plug, plug). :D

I think you and Greg are both right about idler end-float. It does need some of course, but not much, 4-10 thou max would seem right to me. I don't believe there were ever any figures published for this - but I stand ready to be corrected.

Peter B


large idler bush 001.jpg
 

Dinny

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Peter,

A picture is worth a thousand words. I was looking for a thin thrust washer not realizing how thick it is. I had it all the time and so I will test assemble the idler/ cam/ oil pump in the next few days and see how much endfloat I have.

Many thanks for the invaluable input, it is very much appreciated.

Thanks
Mark
 

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Dinny

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Well, idler is in and when I fit the oil pump (no gasket) it starts to tighten up on the idler. The gasket will give it the endfloat required and I agree, about 5-10 thou should do it. Time to make the gasket...

Thanks
Mark
 

greg brillus

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Mark, I went through the same process on this Comet and found I had to install a gasket to get some end float on the idler gear. I think from memory it did have a gasket in there as I had kept the remains of some of the gaskets so I could get some idea of their thickness when the reassembly time came about. Cheers..........Greg.
 

Dinny

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Thanks Greg, I have read somewhere the gasket should be 15 thou so that’s where I will start.
Cheers
Mark
 
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