Update, a new cylinder and piston from VOC spares installed, comet seems to run nicely, but it does run hot. For comparison I took the comet for about a 10 km run through residential streets and a main street with traffic lights etc., speed around 30 mph, occasionally hitting 40, accompanied by a 1977 Yamaha 500 XT side by each, doing the same route and speed, so two 500 single cylinder MCs with similar performance. The Comet runs about 130% hotter than the Yamaha, eg, 240 F vs Comet 311 head temps on the exhaust side. I used a thermal image camera to measure temperature, see the pics, the color scale on the right side relates to temperature based on IR emmissions.
An exhaustive 2 minute google search suggests that the Comet temps are within the range for air cooled engines, but what worries me is that it is significantly higher than a similar engine under identical operating conditions. I don't want another seizure, will that mean the Comet should only be rarely used for short trips? That would be a pity.